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Choosing the Right Bike
When installing a 2-stroke bike engine kit, the first important step is ensuring you have the right bike for the job. Your bike should have:
Standard Male Beach Cruiser, Road, or Hardtail Mountain Bike Frame
The engine kits are designed to be as universal as possible, but these frame styles will provide the best fit.
Tubing Between 25-28mm in Diameter
The tubing needs to be thick enough to support the additional weight and vibration of the motor.
9-11 Inches of Clearance Between Bottom Bracket and Top Bar
This provides adequate space for the engine mounting.
26" Wheels with 1.75" Tires and Standard Spoke Count
Most kits are designed for these common wheel specs.
Installing the Sprocket and Clamp Assembly
With the right bike confirmed, it's time to attach the drive sprocket. Most kits include:
9 Bolts, Nuts, 2 Rubber Grommets, and Metal Plates
Carefully follow the instructions to align these components on the wheel.
Use a Socket Wrench to Tighten the 10mm Hardware
Proper torque is required to prevent loosening during high-speed riding.
Mounting the Engine
Once the sprocket is secured, the engine can be attached to the frame. Vibration dampers may be needed on some bikes:
Remove the Stock Motor Mount Studs Using a Stud Extractor
This allows installation of u-mounts or dampers if the frame clearance is tight.
Attach U-Mounts or Dampers to the Engine Before Mounting
These cushion the motor from frame vibrations extending engine life.
Bolt the Engine to the Bike Using the Supplied Hardware
Align it parallel to the rear wheel centered on the frame.
Installing the Clutch and Throttle Cables
Wiring up the controls completes the major mechanical work:
Route the Clutch Cable Through the Lever and Clutch Assembly
Adjust tension so the lever pulls the clutch arm fully inward.
Mount the Throttle Grip and Kill Switch on the Handlebars
Route the cable to the carburetor throttle plunger for gas control.